PVC Flooring Installation

- Jun 18, 2017 -

1. The Installation Technology

1.1 Floor Examination

1.1.1. Temperature hygrometer were used to detect temperature and humidity, indoor temperature and surface temperature at 15 ℃ advisable, should not be below 5 ℃ and 30 ℃ above construction. The relative air humidity for construction should be between 20% and 75%.

1.1.2 The water content of the primary area should be measured by the water content tester, which should be less than 3%.

1.1.3 The strength of the base should not be lower than the requirement of the concrete strength c-20, otherwise suitable self-leveling will be adopted to strengthen the strength.

1.1.4 The test results of the hardness tester should be the surface hardness no less than 1.2 MBPS.

1.1.5 For the construction of the PVC flooring, base not flatness should be within 2 meters ruler fall of on any account is less than 2 mm, otherwise should adopt suitable self-leveling leveling.
1.1.6 Self-leveling be on probation before the surface should be smooth, dry, solid, no dust and grime, free tile ground drum, should the vacuum summoned the layer of the ground to kick off. Remend the ground.

1.2. Ground level pretreatment

1.2.1 The use of more than 1000 w floor polishing machine with appropriate grinding to whole floor polishing, remove paint, glue residue, such as convex and loose plot, free drum plot must also be removed.

1.2.2 Use an industrial vacuum cleaner less than 2, 000 watts to clean the floor.
1.2.3 For cracks on the ground floor, stainless steel reinforcement and polyurethane water-resistant adhesive surfaces are used to repair the cracks.

1.3.  Self-leveling construction -- bottom

1.3.1 The absorptive base such as concrete and cement slurry should be treated with a multi-purpose interface.

1.3.2 Non-absorbent grass roots such as ceramic tile, terrazzo, marble, etc., suggest the use of solid type interface to handle the base.
1.3.3 Such as the moisture content is too high (> 3%) at the grass-roots level and instant construction, epoxy interface treatment agent can be used to render processing, but the premise is the moisture content should not be greater than 8%.

1.3.4 The construction of interface treating agent should be uniform, no clear liquid. After the surface drying of the surface treatment agent, the next stage of self-leveling is done.

1.4. Self-flow flat construction - stir

1.4.1. Pour a packet of self-leveling into a mixing tank with water in the water.
1.4.2. In order to ensure the mixing of self-flowing flat, it is necessary to use high power, low speed electric drill and special mixer.
1.4.3. Beat the mixture until it has no lumps. Let it be cooked for about 3 minutes, stirring briefly.
1.4.4. The amount of water should be strictly in accordance with the water ash ratio (refer to the corresponding self-flow flat specification). Too little water will affect liquidity. Too much reduces the intensity of the solidification.

1.5. Self-leveling construction - laid

1.5.1. Good self-leveling stir pulp dump on the construction of the floor, it will flow and leveling the ground, if the design thickness mm or less, need to use special teeth scraping board a little batch.
Should be made to construction personnel

1.5.2. Then put on special spikes, into the construction of the ground, with dedicated their flat gas cylinder on the surface of self-leveling gently rolling, will stir to mix air release, avoid bubbles pits and interface elevation difference.
1.5.3 After the construction is finished, please close the scene immediately, no walk within 5 hours, avoid heavy weight in 10 hours, and then make the floor of PVC floor after 24 hours.
1.5.4 Construction in Winter, the laying of the floor should be done after 48 hours in the construction of self-leveling.
1.5.5 If it is needed to polish the self-flowing flat, it should be done after the self-leveling and drying.

1.6. The shop of the floor - cut

1.6.1 Whether it is a coil or block, it should be placed on the spot for more than 24 hours, making the material memory return and the temperature is consistent with the construction site.

1.6.2 Use special trimmings to cut and clean the edges of the coil.

1.6.3 When the block is laid, there should be no seam between the two pieces of material.

1.6.4 When the coil is laid, the overlap of the two materials should be overlapped, which usually requires the overlap of three centimeters. Be careful to keep one knife cut.

1.7. The shop of the floor -- pasted

1.7.1 Select suitable glue and scraping plate suitable for PVC floor.
1.7.2 Roll up the end of the coil when it is spread. Clean the ground and the back of the paper first and then scrape it over the ground.

1.7.3 When the block is spread, please turn the block from the middle to the side, and then the back of the floor and the back of the floor.
1.7.4 The different stick mixture will be different in the construction, please refer to the corresponding product specification for the construction.

1.8. The pavement of the floor -- exhaust

1.8.1 After the floor is pasted, first use the cork to push the surface of the floor to smooth and extrude air.
1.8.2 Then roll the floor with 50 or 75 kg of steel, and make up the splicing in time.
1.8.3 The excess glue on the floor surface should be erased in time.
1.8.4 After 24 hours, the grooves and welds will be carried out.

1.9. The pavement of the floor -- open seam

1.9.1 The slot must be made after the glue is completely solidified. Use the special grooves to open the groove along the seam, to make the welding firm and open seam not to be transparent, and suggest that the groove depth is 2/3 of the thickness of the floor.
1.9.2 At the end of the opening, please open the seam with the same depth and width.
1.9.3 Before the weld, the dust and debris left in the slot shall be removed.

1.10. The pavement of the floor -- the weld

1.10.1 A manual welder or automatic welding machine can be used for welding.
1.10.2 The temperature of the torch should be set at about 350 degrees.
1.10.3 With the proper welding speed (the welding electrode is melted), the electrode is pressed into the open slot with constant speed.
1.10.4 When the electrode is semi-cooled, the solder or moon cutter is used to cut the electrode above the surface of the floor.
1.10.5 When the electrode is completely cooled, use the solder and the moon cutter to cut the remaining bulge in the electrode.

1.11. The clean maintenance of the floor

1.11.1 PVC series floor is designed for indoor space, unfavorable to be laid in outdoor space.
1.11.2 According to the method recommended by the manufacturer, the cleaning agent should be used for regular cleaning.
1.11.3 Should avoid to toluene, banana oil, such as high concentration of solvent and strong acid, strong alkali solution has fallen to the floor surface, avoid using inappropriate tools and sharps spatula or damage the floor surface.

1.12. Relevant tools

1.12.1 Ground level ground handling: the earth's surface and humidity tester, hardness tester, floor polishing machine, high-power industrial vacuum cleaners, wool roller, self-leveling mixer, 30 liters self-leveling mixing barrel, self-leveling tooth scraper, spikes, their flat cylinder.
1.12.2 Floor laid floor trimming machine, cutter, two meters steel rule, glue scraper, steel roller, grooving machine type cutter, welding rod, welding torch, month scriber levelling device,  combination.

2. The construction method

2.1 Technical preparation

2.1.1 Be familiar with the floor plan
2.1.2 Define the construction content and analyze the characteristics of the project.
2.1.3 To meet the requirements of the factory floor and the technical background of the personnel.

2.2 Tools to prepare

2.2.1 The main tools: electric heating air gun v Zha mouth knife, serrated scraper, roller, surgery, painting, cutting knife, scissors, wooden hammer hammer, rubber, plastic, etc. Because PVC floor installation project is more professional, so adopt fixed professional class construction installation.
The team members have years of experience in floor construction, ensuring the quality of the project is 100%.
2.2.2 Material preparation This project ground material for PVC coil: require board face level off is smooth, no crack, colour and lustre is uniform, thickness is consistent, and comply with the design requirements and the related technical standard. The surface of the electrode should be smooth and smooth, no holes, no nodules, wrinkles, uniform color uniform, electrode composition, performance and floor material. The adhesive requirement can be quick-drying, high strength, strong water resistance, environmental non-toxic water glue and meet relevant technical standard. Material transportation, inventory should be erected to deposit, may not be flat, overlapping stack, avoid deformation of PVC coil, shall not be stored in a damp, the place of the sun, avoid board face change color, color is not uniform. Adhesives should be stored separately, fire prevention and sun protection. The ceiling, wall, water, electricity and pipe are installed. Indoor paint, brush and so on. The basic level has been completed, no empty drums, cracks and oil pollution. The indoor temperature is not more than 80%, construction environment temperature should not be below 10 ℃.

3. The construction process

Construction procedure
Basic processing - self-flow flat construction pre-laid - PVC installation - seam welding - clean the scene.

3.1 Basic processing

3.1.1 After the installation complete of metope, ceiling, door window and so on, clean the ground clutter clean.
3.1.2 Remove sand, grease, residue etc.
3.1.3 Clean up ground dust and sand.
3.1.4 Clean the floor thoroughly clean, and evenly roll the interfacial.

3.2 Self-leveling works

3.2.1 Check whether the cement self-leveling is in line with the relevant technical standards, such as overdue self-leveling.
3.2.2 Pour the proper amount into the solver, and use the clean water to dilute it.
3.2.3 Stir well until the cement flows into a fluidity.
3.2.4 The order will be flat on the floor of the construction, scraping the plate with a rake, and the thickness is about 2 to 3mm.
3.2.5 No pedestrians and belongings shall be allowed within 4 hours after completion of the project.

3.3 Paying off

3.3.1 According to design pattern, the glue floor specification, the room size, the dividing grid, the bullet line position.
3.3.2 The center of the center of the center cross line or diagonal, and pops up the line of the split.

3.3.3 The edge line, line must be clear and accurate on the wall

3.3.4 The floor of the floor is lined up, pre-arranged and the plate is numbered.

3.4 Floor installation

3.4.1 Wipe the ground floor with wool or towel, clean and dust.

3.4.2 Will paste agent with tooth scraper evenly on the surface at the grassroots level, the sheets from the inside to the order of the shop is stuck, one or a set of good construction compact pressurized with roller or push plate.

3.4.3 After the plate is pasted, the dry cleaning of the adhesive is determined according to the temperature situation, and then the welding of the seam welding.
3.4.4 Before welding, cut the edges of the two sides of the dissection into v grooves, and the welding rods with the same composition of the welded plates, and the temperature of the heated air welding gun to 180 degrees. - 250 degrees For welding.
3.4.5 After the welding rod is cooled, the blade will be more than the excess of the surface of the plate, and it should be careful not to shovel the surface.

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